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Baumuller Motors

Larry Mitchell
Updated

General Comments

This is the TI-3000BM option for Baumuller motors with Stegmann Hiperface serial encoders. The Baumuller serial encoders listed in the next section are supported by this selection.

This support will run 6 pole motors using SRS50/60 and SRM50/60 encoders if the motors have the following alignment lockup:

We believe that this is the standard alignment for Baumuller motors, but we cannot say that other alignments are never used.

The Baumuller support was developed before the Generic Stegmann support. While it requires a little more setup, these motors can also be run using the TI-5000GS Generic Stegmann software.

Some Hiperface encoders are specified to operate from 5 VDC, but others are specified in the 7VDC to 12 VDC range. Since even the 5VDC versions will accept up to 12 VDC, it is recommended that the TI-5104 Adapter Module, which provides 8 VDC, be used with the Stegmann Hiperface encoders (Caution: Always check the rating listed on the encoder label to verify the range!). The 8VDC output is within the correct range for all Hiperface encoders that we have encountered. The TI-5104 also provides the additional advantage of amplifying the 1V p-p sine outputs from the incremental lines and reducing noise pickup.

 

Types Supported

The following list shows the Stegmann encoders that are currently supported by the TI-3000BM option.

Note: The first count is the number of counts/rev for the incremental signals, the second is the number of counts/rev for the absolute serial position count, and the last count is the number of revolutions that can be counted (for multi-turn encoders only).

 

Identification

The encoder normally needs to be identified by looking at the encoder nameplate. We have not been able to identify a field in the motor part numbers that specifies the feedback device. Typical motor part numbers that we have seen are: 1fLI-100M, DS56-M35, and DS71-K35.

 

Connection

Feedback Connection –

Feedback connection requires using the correct cable as shown in the chart in the ‘Types Supported section’ above. Those are the connections that we have figured out so far. See the end of the ‘Pin Configurations and Reference Information’ section for information on finding cable pinout sheets at http://www.mitchell electronics.com.

 

Armature Connection –

The correct drive armature phase leads must be connected to the correct motor armature pins in order for the commutation alignment to be correct. Different motor models and sizes may use different connectors for the armature phases, so it is not always simple to determine the correct connection. However, the correct connection is so important that it is pointless to try to run the motor if you are not sure.

There may be other connections, but the following connections are known to be used on Rexroth motors:

 

Feedback Type Selection

Pressing the FBK TYPE key will provide the following selections for Mitsubishi:

  1. P6 SRS Hiper – 6 pole motors using SRS50 or SRS60 encoder.

  2. P6 SRM Hiper – 6 pole motors using SRM50 or SRM60 encoder.

Select the appropriate type and connect the encoder cable for the type selected.

 

Debugging

Section 2.2.3 provides general information about debugging the TI-3000 setup. You will want to be familiar with that material.

After the type selection and cable connections have been made, a simple debugging sequence can verify that the motor is ready to run. Performing this debugging check can save a great deal of time and provide confidence in the setup. Skipping this debugging check can cost a great deal of time, and could cause damage to the amplifier or possibly even the motor.

The debugging sequence is as follows:

  1. Press the DEBUG key to put the TI-3000 in DEBUG mode.
    a) If the display shows ‘Stegmann error’, check for proper cabling and proper use of the TI-5104 adapter module.
    b) If the display shows Stegmann ID: xx (where xx is an ID number), it is telling you the ID number of the encoder it is reading and that ID number is not the same as the encoder you have selected. Verify the model encoder used on the motor and your selection.

  2. Rotate the motor in the forward direction (CW looking at the shaft for Baumuller) and verify that the UVW pulses on the display are correctly moving through the commutation pattern as follows: HLL, HHL, LHL, LHH, LLH, and HLH. It is essential that these six commutation steps are generated on the TI-3000JX.

  3. Connect a bench power supply to the armature leads (amplifier not connected) with the polarity +U and –V. Verify that, at each rotor lockup position, this produces a commutation pattern of V =H, W=L and U at the position where it will toggle between H and L with a very small motion of the motor shaft.

  4. Move the minus lead of the power supply from the V to the W lead. Verify that, at each rotor lockup position, this produces a commutation pattern of U=L, V =H, W at the position where it will toggle between H and L with a very small motion of the motor shaft.

Passing the above debugging checks is a necessary condition for running the motor. If any of these checks failed, there is absolutely no point in trying to run the motor, and you risk damaging the amplifier or possibly the motor by doing so.

If it does not pass the Debug check, review your setup and correct any mistakes. Only attempt to run the motor after it passes the Debug check.

After the initial successful debugging, it is no longer necessary to go to debug mode before each run. However, it does provide a chance to check that the brake is released (if it has one) and that the motor is indeed ready to run.

 

Running

Section 2.2.4 provides general information about running motors with the TI-3000JX. You will want to be familiar with that material.

Section 2.2.5 provides safety information to be observed when running motors with the TI-3000JX. Please read this section carefully and exercise all safety considerations.

After a successful Debug check, perform the following sequence to run the motor.

  1. Connect the motor armature leads to the amplifier using the appropriate connectors.

  2. Press the RUN key to enable the amplifier. The following check list will appear on the display. 
    a. Are hands and clothing clear of moving parts? 
    b. Is the motor mounted securely? 
    c. Is the speed pot set to the zero (stopped) position?

  3. Press the RUN key again after insuring that the check list is satisfied.

  4. The RED LED on the amplifier should change to GRN. If it does not, make sure that the cable from the TI-3000 to the amplifier is connected correctly and that power has been applied to the amplifier.

  5. Turn the potentiometer either direction from the zero setting, and the motor should begin turning. The bottom line of the display should show the RPM reading.

  6. Returning the pot to zero and moving it the other direction from zero should reverse the direction of the motor.

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